This two-story modular manufacturing facility maximizes vertical space, providing a compact yet highly efficient environment for producing fully automated walls, floors, and ceilings for modular construction projects. With automated systems and robotics strategically arranged across both floors, this facility minimizes its footprint, making it an ideal solution for densely populated urban areas where space is at a premium.

The upper level houses specific assembly stations and storage solutions, while the ground floor focuses on production flow, handling, and staging. Materials and components move seamlessly between floors via automated lifts, ensuring uninterrupted workflow and reducing manual handling. By centralizing operations in a vertical design, the facility allows workers to enjoy a consistent, single location, reducing commute times and boosting job satisfaction. This two-story setup not only enhances inventory and production management but also demonstrates a modern, efficient approach to urban manufacturing, perfectly suited for cities with limited space but high construction demand.

The roof member preplate system is a highly efficient, containerized solution for precision nail plate placement in truss manufacturing. Housed within a 40-foot container, this automated system is designed for quick setup in a manufacturing facility. Equipped with robotic arms that pick nail plates from organized bins, the system accurately places and attaches each plate on roof members according to exact specifications. This precision in placement allows for smaller, appropriately sized nail plates to be used, reducing overall steel usage and lowering material costs without compromising structural integrity.

Once the members are preplated, they are batched together according to each truss before being delivered to the assembly tables. This ensures that all necessary components for a specific truss arrive together, streamlining the assembly process and reducing handling time for operators. By organizing components in advance, the system enhances production flow and efficiency, setting a new standard in component fabrication for truss manufacturing.

The Avalon Robotics Door Picking System is an intelligent robotic solution designed to select and organize doors directly from storage racks, enhancing operational efficiency and flexibility. This system identifies, selects, and arranges doors according to the specific sequence required for production or installation.
With advanced recognition and handling technology, the Door Picking System carefully lifts and organizes doors into a precise order, ready for the next stages of production. By streamlining the picking and stacking process, it ensures that doors are accessible in the correct order, reducing production delays and improving workflow. This automation minimizes manual handling, lowers the risk of door damage, and supports a more organized and efficient manufacturing environment.

This onsite wall panel system revolutionizes residential framing by using robotics to assemble wall panels directly at the construction site. The system arrives in three 40-foot containers, delivered by semis and set up on the ground, creating a compact, efficient onsite factory. By building panels on location, this system eliminates the high costs and logistical challenges of transporting bulky, pre-fabricated wall panels from an offsite facility.

Once set up, a single operator controls the automated assembly process, guiding the robots as they cut, position, and fasten each panel with precision. This streamlined setup improves the quality and consistency of each wall panel, reducing errors and rework. As panels are completed, they are quickly moved to their installation points using a telehandler, which allows for smooth, efficient delivery within the site. This innovative approach not only accelerates the framing process but also provides significant cost savings and ensures high-quality framing tailored precisely to each build, redefining speed and efficiency in residential construction.

In this demonstration video, a real robot is equipped with a specialized rebar tying gun to precisely secure rebar joints, showcasing the feasibility of automating this traditionally manual task. The robot, programmed for accurate, consistent movement, positions the tying gun at each rebar intersection and performs a secure tie with precision, ensuring optimal stability and alignment of the rebar structure. This demonstration highlights the potential for automated rebar tying to improve safety, speed, and consistency on construction sites, proving that robots can reliably handle rebar assembly with minimal human intervention. This prototype setup serves as a foundational step towards integrating robotic solutions for rebar tying, illustrating how automation can streamline labor-intensive processes in construction.

The single robotic panel system is a fast and versatile solution designed for efficient panel production in either wood or cold-formed steel (CFS) construction. Engineered for speed, it can be set up to handle one material type at a time, allowing it to efficiently complete batches of panels in either wood or CFS. Once a batch of one material is completed, the system can quickly switch over to the other material type, making it ideal for manufacturers who need flexibility in production without sacrificing pace.

This streamlined system assembles panel frameworks with precision, using advanced automation to place studs and fasteners accurately. After each panel is framed, window and door openings are added manually, enabling easy customization as needed. Built to optimize throughput, this system is perfect for high-speed, batch-oriented production while delivering reliable quality across both wood and steel construction projects.