This video takes the cable robot concept further, adding a full simulation to show the complete proposed application. From picking stock out of mixed bunk lengths to placing it on a simulated linear saw infeed, this demo highlights how the system can remove manual handling and improve efficiency in real-world truss plants.

Concept simulations like this help visualize the future of automation in component manufacturing.

The Avalon Robotics Door Trim Assembly System is an advanced robotic solution designed to receive framed doors from a KVAL system and seamlessly automate the trim application process. Upon receiving the framed door, the system carefully picks and places pre-cut trim pieces along the frame, ensuring accurate alignment to meet strict quality standards.
Using precision sensors, the Door Trim Assembly System performs a fine alignment to guarantee each trim piece is positioned correctly. Once aligned, the system securely nails the trim to the door frame with high accuracy, achieving a consistent, professional finish. By automating the trim installation, this system reduces manual labor, increases throughput, and maintains high levels of consistency across every door produced, making it an essential asset for efficient and quality-focused door manufacturing environments.

A Smarter Way to Manage Orchards

We’re excited to announce that Avalon Robotics has officially filed a provisional patent for a revolutionary orchard management system designed to modernize and automate the entire agronomy process.

Our system transforms traditional orchard operations by integrating robotics, automation, and real-time data into one cohesive platform capable of:

• 🍎 Detecting fruit readiness and performing precision harvesting

• 📦 Sorting fruit at the point of harvest, not just at the packing house

• 💧 Monitoring ground moisture and executing adaptive irrigation

• 🐛 Identifying and treating pest and invasive species intrusions

• 🌿 Assessing plant health and performing pruning or maintenance

• 🚁 Flying an overhead robotic carriage system that deploys the right tool at the right time

• 🔄 Automatically switching tools mid-mission, without human intervention

• 📊 Forecasting crop yield and managing orchard-wide scheduling through AI

Instead of isolated machines performing single tasks, this system unifies all subsystems—plant care, pest control, soil management, harvesting—into a smart, self-adjusting platform. It operates continuously, adapting in real time to weather, soil conditions, and crop needs with minimal human oversight.

By sorting fruit as it’s picked—not hours later at a facility—we reduce waste, improve freshness, and enable better decision-making right in the field.

This is a major step toward fully autonomous, scalable orchard operations—and we’re just getting started.

📡 Learn more at avalonrobotics.com
🎥 Coming soon: Explainer video on @avalonrobotics

This side-profile view captures the cable robot performing three different movements in one seamless sequence:

Single pick to single place
Single pick to dual places
Single pick with a larger truss

From this angle, you can clearly see the precision, control, and smooth transitions between each motion. The demonstration highlights how automation can handle different truss sizes and placement patterns without interruption, proving its adaptability on the plant floor.

Whether it’s efficiency, safety, or flexibility. this system shows how robotic truss handling can change the way we move material in construction manufacturing.

The Avalon Robotics Linear Saw Infeed System is a robust and versatile solution tailored for high-efficiency linear saws such as the Alpine ALS, Mitek Blade, Hundegger, and Vekta. This system uses advanced conveyance technology to move bunks of lumber, varying in size, to designated pick positions. With a single loading position, operators can easily place bunks onto the conveyor, simplifying the loading process.

Once in place, a cable robot quickly and accurately picks multiple pieces of lumber from the pick positions and delivers them directly to the saw infeed. This efficient transfer and handling system minimizes manual intervention, speeds up the loading process, and ensures a continuous and steady supply of materials to the saw. The Linear Saw Infeed System enhances productivity, reduces handling time, and maintains a streamlined flow of lumber, making it an ideal choice for automated and high-output production environments.

In this video we take things a step further, picking up a large truss from the bottom chord, leaving it hanging upside down. Even with the unusual orientation, the robotic system handles it with stability and precision. This demonstration shows the versatility of automation in truss movement, proving that even non-standard picks are possible without issue.