The Avalon Robotics Door Trim Assembly System is an advanced robotic solution designed to receive framed doors from a KVAL system and seamlessly automate the trim application process. Upon receiving the framed door, the system carefully picks and places pre-cut trim pieces along the frame, ensuring accurate alignment to meet strict quality standards.
Using precision sensors, the Door Trim Assembly System performs a fine alignment to guarantee each trim piece is positioned correctly. Once aligned, the system securely nails the trim to the door frame with high accuracy, achieving a consistent, professional finish. By automating the trim installation, this system reduces manual labor, increases throughput, and maintains high levels of consistency across every door produced, making it an essential asset for efficient and quality-focused door manufacturing environments.

Watch our cable robot in action as it performs a simple truss move. Picking from a single position and placing in a single destination. This demonstration shows the foundation of automated truss handling: precise, reliable, and efficient. By starting with a single pick and single place, we can build up to more complex stacking and sorting operations that transform how trusses are moved in the plant.

If you’re interested in how automation can reshape truss handling and material flow, this is the perfect starting point. Stay tuned for the next videos in this series, where we explore multi-pick, multi-place, and advanced stacking strategies.

This one-story modular manufacturing facility is a streamlined, centralized hub dedicated to the efficient production of fully automated walls, floors, and ceilings for modular construction. Inside, advanced robotics and automation systems handle assembly, ensuring high-quality precision and consistency across every component. By consolidating operations in a single location, this facility allows workers to benefit from a stable work environment, eliminating the need to move between job sites daily.

Beyond improved workforce satisfaction, this setup enhances inventory management, with materials consistently stocked and monitored on-site, reducing delays. Production management and planning are optimized through integrated systems that track workflow, predict needs, and ensure seamless operation from start to finish. This facility stands as a comprehensive solution to modular construction, balancing automation with a consistent workspace to drive productivity, quality, and worker satisfaction.

Watch our orchard harvesting system in action — combining an industrial cable robot and a robotic arm to pick, sort, and manage fruit directly in the orchard. Faster. Smarter.

The roof member preplate system is a highly efficient, containerized solution for precision nail plate placement in truss manufacturing. Housed within a 40-foot container, this automated system is designed for quick setup in a manufacturing facility. Equipped with robotic arms that pick nail plates from organized bins, the system accurately places and attaches each plate on roof members according to exact specifications. This precision in placement allows for smaller, appropriately sized nail plates to be used, reducing overall steel usage and lowering material costs without compromising structural integrity.

Once the members are preplated, they are batched together according to each truss before being delivered to the assembly tables. This ensures that all necessary components for a specific truss arrive together, streamlining the assembly process and reducing handling time for operators. By organizing components in advance, the system enhances production flow and efficiency, setting a new standard in component fabrication for truss manufacturing.

In this video we take things a step further, picking up a large truss from the bottom chord, leaving it hanging upside down. Even with the unusual orientation, the robotic system handles it with stability and precision. This demonstration shows the versatility of automation in truss movement, proving that even non-standard picks are possible without issue.