The Avalon Robotics Door Trim Assembly System is an advanced robotic solution designed to receive framed doors from a KVAL system and seamlessly automate the trim application process. Upon receiving the framed door, the system carefully picks and places pre-cut trim pieces along the frame, ensuring accurate alignment to meet strict quality standards.
Using precision sensors, the Door Trim Assembly System performs a fine alignment to guarantee each trim piece is positioned correctly. Once aligned, the system securely nails the trim to the door frame with high accuracy, achieving a consistent, professional finish. By automating the trim installation, this system reduces manual labor, increases throughput, and maintains high levels of consistency across every door produced, making it an essential asset for efficient and quality-focused door manufacturing environments.

A Smarter Way to Manage Orchards

We’re excited to announce that Avalon Robotics has officially filed a provisional patent for a revolutionary orchard management system designed to modernize and automate the entire agronomy process.

Our system transforms traditional orchard operations by integrating robotics, automation, and real-time data into one cohesive platform capable of:

• 🍎 Detecting fruit readiness and performing precision harvesting

• 📦 Sorting fruit at the point of harvest, not just at the packing house

• 💧 Monitoring ground moisture and executing adaptive irrigation

• 🐛 Identifying and treating pest and invasive species intrusions

• 🌿 Assessing plant health and performing pruning or maintenance

• 🚁 Flying an overhead robotic carriage system that deploys the right tool at the right time

• 🔄 Automatically switching tools mid-mission, without human intervention

• 📊 Forecasting crop yield and managing orchard-wide scheduling through AI

Instead of isolated machines performing single tasks, this system unifies all subsystems—plant care, pest control, soil management, harvesting—into a smart, self-adjusting platform. It operates continuously, adapting in real time to weather, soil conditions, and crop needs with minimal human oversight.

By sorting fruit as it’s picked—not hours later at a facility—we reduce waste, improve freshness, and enable better decision-making right in the field.

This is a major step toward fully autonomous, scalable orchard operations—and we’re just getting started.

📡 Learn more at avalonrobotics.com
🎥 Coming soon: Explainer video on @avalonrobotics

Installed at a large home improvement retailer, this advanced lumber-picking system brings a new level of convenience and safety to the shopping experience. Using a robotic arm on a guided track, the system efficiently manages and picks lumber stored in a multi-layered racking structure. The racks are designed to hold different sizes and types of lumber—like 2x4x10s and 4x4x6s—on two primary picking layers, with a third layer dedicated to additional storage.

A customer simply selects their desired lumber type and quantity through a digital interface, for example, 10 pieces of 2x4x10 and 2 pieces of 2x12x12. Once selected, they can continue shopping while the system automatically calculates the optimal picking order to ensure a safe, balanced stack. The robot retrieves the requested items, organizes them, and sends the assembled stack through an automatic banding machine, securely preparing the order for pickup.

By the time the customer is ready to leave, their lumber is bundled and ready for easy pickup—eliminating the need for heavy lifting and reducing the risk of injury. This innovative installation at a home improvement retailer enhances shopper safety, saves time, and makes the lumber-buying experience smoother and more efficient.

In this demo, we show the cable robot picking stock from different bunk lengths and placing them onto a simulated linear saw infeed. Even without a physical saw in place, the concept demonstrates how automation can streamline the process, reduce manual handling, and keep material flowing efficiently.

Avalon Robotics explores how cable-driven automation can transform truss plant operations, improving safety and productivity.

This onsite wall panel system revolutionizes residential framing by using robotics to assemble wall panels directly at the construction site. The system arrives in three 40-foot containers, delivered by semis and set up on the ground, creating a compact, efficient onsite factory. By building panels on location, this system eliminates the high costs and logistical challenges of transporting bulky, pre-fabricated wall panels from an offsite facility.

Once set up, a single operator controls the automated assembly process, guiding the robots as they cut, position, and fasten each panel with precision. This streamlined setup improves the quality and consistency of each wall panel, reducing errors and rework. As panels are completed, they are quickly moved to their installation points using a telehandler, which allows for smooth, efficient delivery within the site. This innovative approach not only accelerates the framing process but also provides significant cost savings and ensures high-quality framing tailored precisely to each build, redefining speed and efficiency in residential construction.

What happens when the truss gets bigger? This video shows our cable robot lifting and placing a larger truss from a single pick point to a single place point. Even with heavier, oversized components, the system delivers smooth, accurate, and reliable motion.

By demonstrating how the robot handles larger trusses, we highlight the scalability of automated truss movement reducing strain on workers while improving efficiency and safety in the plant.