The Avalon Robotics Door Trim Assembly System is an advanced robotic solution designed to receive framed doors from a KVAL system and seamlessly automate the trim application process. Upon receiving the framed door, the system carefully picks and places pre-cut trim pieces along the frame, ensuring accurate alignment to meet strict quality standards.
Using precision sensors, the Door Trim Assembly System performs a fine alignment to guarantee each trim piece is positioned correctly. Once aligned, the system securely nails the trim to the door frame with high accuracy, achieving a consistent, professional finish. By automating the trim installation, this system reduces manual labor, increases throughput, and maintains high levels of consistency across every door produced, making it an essential asset for efficient and quality-focused door manufacturing environments.

Complete LGS Panel Line | Framing, Blocking & Sheathing Stations in Action
Step into the future of light gauge steel construction with this full walkthrough of a complete LGS panel line. From precision framing to integrated blocking and automated sheathing, this video showcases every station along the line — including all conveyance systems that keep production flowing. Whether you’re in modular construction, prefab, or panelized building, this system offers a clear look at how automation can streamline structural panel production from start to finish.

Avalon Robotics’ innovative concept for preplating webs in open web floor trusses. This overview delves into the proven preplating process, offering insights into how it enhances efficiency and streamlines truss manufacturing. Learn about the steps, benefits, and potential applications of this automation concept, designed to optimize workflows and revolutionize the construction industry.

From above, you can see the cable robot perform three different truss movements in one seamless sequence:

Single pick to single place
Single pick to dual places
Single pick with a larger truss

The overhead angle highlights the smooth flow of each move, the precision of placement, and the adaptability of the system as it transitions between truss sizes and destinations. This perspective shows how automation can bring order, efficiency, and reliability to truss handling in the plant.

In this video we take things a step further, picking up a large truss from the bottom chord, leaving it hanging upside down. Even with the unusual orientation, the robotic system handles it with stability and precision. This demonstration shows the versatility of automation in truss movement, proving that even non-standard picks are possible without issue.

In this advanced setup, the delivery conveyors for preplated roof members are positioned exclusively above the outfeed rollers, creating an efficient, streamlined workflow. This configuration provides a clear, uninterrupted path for completed trusses to be slid onto the outfeed rollers while new, preplated members are delivered directly to the assembly tables. By utilizing only the space above the outfeed rollers, the system maximizes floor space, reducing congestion around the assembly area and freeing up valuable space within the facility.

This overhead delivery solution not only improves workflow efficiency but also enhances safety by maintaining organized pathways around the tables. The clear division of incoming and outgoing material flows allows operators to work faster and more effectively, enabling a continuous and efficient cycle of truss production without compromising workspace.