What happens when the truss gets bigger? This video shows our cable robot lifting and placing a larger truss from a single pick point to a single place point. Even with heavier, oversized components, the system delivers smooth, accurate, and reliable motion.

By demonstrating how the robot handles larger trusses, we highlight the scalability of automated truss movement reducing strain on workers while improving efficiency and safety in the plant.

In this advanced setup, the delivery conveyors for preplated roof members are positioned exclusively above the outfeed rollers, creating an efficient, streamlined workflow. This configuration provides a clear, uninterrupted path for completed trusses to be slid onto the outfeed rollers while new, preplated members are delivered directly to the assembly tables. By utilizing only the space above the outfeed rollers, the system maximizes floor space, reducing congestion around the assembly area and freeing up valuable space within the facility.

This overhead delivery solution not only improves workflow efficiency but also enhances safety by maintaining organized pathways around the tables. The clear division of incoming and outgoing material flows allows operators to work faster and more effectively, enabling a continuous and efficient cycle of truss production without compromising workspace.

The Avalon Robotics Door Picking System is an intelligent robotic solution designed to select and organize doors directly from storage racks, enhancing operational efficiency and flexibility. This system identifies, selects, and arranges doors according to the specific sequence required for production or installation.
With advanced recognition and handling technology, the Door Picking System carefully lifts and organizes doors into a precise order, ready for the next stages of production. By streamlining the picking and stacking process, it ensures that doors are accessible in the correct order, reducing production delays and improving workflow. This automation minimizes manual handling, lowers the risk of door damage, and supports a more organized and efficient manufacturing environment.

Watch our cable robot in action as it performs a simple truss move. Picking from a single position and placing in a single destination. This demonstration shows the foundation of automated truss handling: precise, reliable, and efficient. By starting with a single pick and single place, we can build up to more complex stacking and sorting operations that transform how trusses are moved in the plant.

If you’re interested in how automation can reshape truss handling and material flow, this is the perfect starting point. Stay tuned for the next videos in this series, where we explore multi-pick, multi-place, and advanced stacking strategies.

This two-story modular manufacturing facility maximizes vertical space, providing a compact yet highly efficient environment for producing fully automated walls, floors, and ceilings for modular construction projects. With automated systems and robotics strategically arranged across both floors, this facility minimizes its footprint, making it an ideal solution for densely populated urban areas where space is at a premium.

The upper level houses specific assembly stations and storage solutions, while the ground floor focuses on production flow, handling, and staging. Materials and components move seamlessly between floors via automated lifts, ensuring uninterrupted workflow and reducing manual handling. By centralizing operations in a vertical design, the facility allows workers to enjoy a consistent, single location, reducing commute times and boosting job satisfaction. This two-story setup not only enhances inventory and production management but also demonstrates a modern, efficient approach to urban manufacturing, perfectly suited for cities with limited space but high construction demand.

In this demo, we show the cable robot picking stock from different bunk lengths and placing them onto a simulated linear saw infeed. Even without a physical saw in place, the concept demonstrates how automation can streamline the process, reduce manual handling, and keep material flowing efficiently.

Avalon Robotics explores how cable-driven automation can transform truss plant operations, improving safety and productivity.