Complete LGS Panel Line | Framing, Blocking & Sheathing Stations in Action
Step into the future of light gauge steel construction with this full walkthrough of a complete LGS panel line. From precision framing to integrated blocking and automated sheathing, this video showcases every station along the line — including all conveyance systems that keep production flowing. Whether you’re in modular construction, prefab, or panelized building, this system offers a clear look at how automation can streamline structural panel production from start to finish.

This one-story modular manufacturing facility is a streamlined, centralized hub dedicated to the efficient production of fully automated walls, floors, and ceilings for modular construction. Inside, advanced robotics and automation systems handle assembly, ensuring high-quality precision and consistency across every component. By consolidating operations in a single location, this facility allows workers to benefit from a stable work environment, eliminating the need to move between job sites daily.

Beyond improved workforce satisfaction, this setup enhances inventory management, with materials consistently stocked and monitored on-site, reducing delays. Production management and planning are optimized through integrated systems that track workflow, predict needs, and ensure seamless operation from start to finish. This facility stands as a comprehensive solution to modular construction, balancing automation with a consistent workspace to drive productivity, quality, and worker satisfaction.

The Avalon Robotics Door Picking System is an intelligent robotic solution designed to select and organize doors directly from storage racks, enhancing operational efficiency and flexibility. This system identifies, selects, and arranges doors according to the specific sequence required for production or installation.
With advanced recognition and handling technology, the Door Picking System carefully lifts and organizes doors into a precise order, ready for the next stages of production. By streamlining the picking and stacking process, it ensures that doors are accessible in the correct order, reducing production delays and improving workflow. This automation minimizes manual handling, lowers the risk of door damage, and supports a more organized and efficient manufacturing environment.

In this advanced setup, the delivery conveyors for preplated roof members are positioned exclusively above the outfeed rollers, creating an efficient, streamlined workflow. This configuration provides a clear, uninterrupted path for completed trusses to be slid onto the outfeed rollers while new, preplated members are delivered directly to the assembly tables. By utilizing only the space above the outfeed rollers, the system maximizes floor space, reducing congestion around the assembly area and freeing up valuable space within the facility.

This overhead delivery solution not only improves workflow efficiency but also enhances safety by maintaining organized pathways around the tables. The clear division of incoming and outgoing material flows allows operators to work faster and more effectively, enabling a continuous and efficient cycle of truss production without compromising workspace.

The mobile rebar tying system is a cutting-edge, containerized solution designed to streamline the construction of rebar cages directly on-site. Upon delivery in a standard container, this robust system is delivered onsite for operation, providing a self-contained, automated assembly line for tying rebar members with precision. It utilizes advanced robotic arms and sensors to accurately tie rebar intersections, eliminating manual tying, which significantly reduces worker strain and the risk of injury. With its efficient workflow and high-speed processing, this mobile system enhances construction site safety and productivity, allowing for faster cage assembly and enabling workers to focus on higher-value tasks. The result is a seamlessly integrated, safer, and more efficient process for rebar cage fabrication that reduces downtime and improves overall site safety.

In this demo, we show the cable robot picking stock from different bunk lengths and placing them onto a simulated linear saw infeed. Even without a physical saw in place, the concept demonstrates how automation can streamline the process, reduce manual handling, and keep material flowing efficiently.

Avalon Robotics explores how cable-driven automation can transform truss plant operations, improving safety and productivity.