This one-story modular manufacturing facility is a streamlined, centralized hub dedicated to the efficient production of fully automated walls, floors, and ceilings for modular construction. Inside, advanced robotics and automation systems handle assembly, ensuring high-quality precision and consistency across every component. By consolidating operations in a single location, this facility allows workers to benefit from a stable work environment, eliminating the need to move between job sites daily.

Beyond improved workforce satisfaction, this setup enhances inventory management, with materials consistently stocked and monitored on-site, reducing delays. Production management and planning are optimized through integrated systems that track workflow, predict needs, and ensure seamless operation from start to finish. This facility stands as a comprehensive solution to modular construction, balancing automation with a consistent workspace to drive productivity, quality, and worker satisfaction.

The Avalon Robotics Linear Saw Infeed System is a robust and versatile solution tailored for high-efficiency linear saws such as the Alpine ALS, Mitek Blade, Hundegger, and Vekta. This system uses advanced conveyance technology to move bunks of lumber, varying in size, to designated pick positions. With a single loading position, operators can easily place bunks onto the conveyor, simplifying the loading process.

Once in place, a cable robot quickly and accurately picks multiple pieces of lumber from the pick positions and delivers them directly to the saw infeed. This efficient transfer and handling system minimizes manual intervention, speeds up the loading process, and ensures a continuous and steady supply of materials to the saw. The Linear Saw Infeed System enhances productivity, reduces handling time, and maintains a streamlined flow of lumber, making it an ideal choice for automated and high-output production environments.

Complete LGS Panel Line | Framing, Blocking & Sheathing Stations in Action
Step into the future of light gauge steel construction with this full walkthrough of a complete LGS panel line. From precision framing to integrated blocking and automated sheathing, this video showcases every station along the line — including all conveyance systems that keep production flowing. Whether you’re in modular construction, prefab, or panelized building, this system offers a clear look at how automation can streamline structural panel production from start to finish.

In this video we take things a step further, picking up a large truss from the bottom chord, leaving it hanging upside down. Even with the unusual orientation, the robotic system handles it with stability and precision. This demonstration shows the versatility of automation in truss movement, proving that even non-standard picks are possible without issue.

The roof member preplate system is a highly efficient, containerized solution for precision nail plate placement in truss manufacturing. Housed within a 40-foot container, this automated system is designed for quick setup in a manufacturing facility. Equipped with robotic arms that pick nail plates from organized bins, the system accurately places and attaches each plate on roof members according to exact specifications. This precision in placement allows for smaller, appropriately sized nail plates to be used, reducing overall steel usage and lowering material costs without compromising structural integrity.

Once the members are preplated, they are batched together according to each truss before being delivered to the assembly tables. This ensures that all necessary components for a specific truss arrive together, streamlining the assembly process and reducing handling time for operators. By organizing components in advance, the system enhances production flow and efficiency, setting a new standard in component fabrication for truss manufacturing.

Watch as we move a massive 30ft truss with ease using a single pick and single place setup. This video shows the precision, strength, and reliability of our robotic truss handling system—designed to make even the largest trusses manageable. Perfect for showcasing how automation can handle heavy lifting in the component manufacturing industry.