The single robotic panel system is a fast and versatile solution designed for efficient panel production in either wood or cold-formed steel (CFS) construction. Engineered for speed, it can be set up to handle one material type at a time, allowing it to efficiently complete batches of panels in either wood or CFS. Once a batch of one material is completed, the system can quickly switch over to the other material type, making it ideal for manufacturers who need flexibility in production without sacrificing pace.

This streamlined system assembles panel frameworks with precision, using advanced automation to place studs and fasteners accurately. After each panel is framed, window and door openings are added manually, enabling easy customization as needed. Built to optimize throughput, this system is perfect for high-speed, batch-oriented production while delivering reliable quality across both wood and steel construction projects.

The roof member preplate system is a highly efficient, containerized solution for precision nail plate placement in truss manufacturing. Housed within a 40-foot container, this automated system is designed for quick setup in a manufacturing facility. Equipped with robotic arms that pick nail plates from organized bins, the system accurately places and attaches each plate on roof members according to exact specifications. This precision in placement allows for smaller, appropriately sized nail plates to be used, reducing overall steel usage and lowering material costs without compromising structural integrity.

Once the members are preplated, they are batched together according to each truss before being delivered to the assembly tables. This ensures that all necessary components for a specific truss arrive together, streamlining the assembly process and reducing handling time for operators. By organizing components in advance, the system enhances production flow and efficiency, setting a new standard in component fabrication for truss manufacturing.

This two-story modular manufacturing facility maximizes vertical space, providing a compact yet highly efficient environment for producing fully automated walls, floors, and ceilings for modular construction projects. With automated systems and robotics strategically arranged across both floors, this facility minimizes its footprint, making it an ideal solution for densely populated urban areas where space is at a premium.

The upper level houses specific assembly stations and storage solutions, while the ground floor focuses on production flow, handling, and staging. Materials and components move seamlessly between floors via automated lifts, ensuring uninterrupted workflow and reducing manual handling. By centralizing operations in a vertical design, the facility allows workers to enjoy a consistent, single location, reducing commute times and boosting job satisfaction. This two-story setup not only enhances inventory and production management but also demonstrates a modern, efficient approach to urban manufacturing, perfectly suited for cities with limited space but high construction demand.

In this video, watch a state-of-the-art cable robot in action as it effortlessly picks and organizes trusses, placing them neatly into stacks. Our innovative Truss Stacker system is designed for optimal efficiency, enabling precise handling and sorting of trusses to build multiple stacks seamlessly. This powerful technology maximizes workflow by reducing manual handling and enhancing safety, making the truss stacking process faster and more reliable than ever. Experience the future of construction automation and see how our cable robot is setting new standards in productivity and organization on the job site.

In this demonstration video, a real robot is equipped with a specialized rebar tying gun to precisely secure rebar joints, showcasing the feasibility of automating this traditionally manual task. The robot, programmed for accurate, consistent movement, positions the tying gun at each rebar intersection and performs a secure tie with precision, ensuring optimal stability and alignment of the rebar structure. This demonstration highlights the potential for automated rebar tying to improve safety, speed, and consistency on construction sites, proving that robots can reliably handle rebar assembly with minimal human intervention. This prototype setup serves as a foundational step towards integrating robotic solutions for rebar tying, illustrating how automation can streamline labor-intensive processes in construction.

Avalon Robotics’ innovative concept for preplating webs in open web floor trusses. This overview delves into the proven preplating process, offering insights into how it enhances efficiency and streamlines truss manufacturing. Learn about the steps, benefits, and potential applications of this automation concept, designed to optimize workflows and revolutionize the construction industry.