In this video, we take a closer look at the cable robot concept. Join me for a walkaround as I explain what it is, how it works, and why it could change the way truss plants handle material.

This explainer provides the big-picture view: safer handling, automated saw loading, and scalable automation designed to fit real manufacturing environments.

The Avalon Robotics Door Trim Assembly System is an advanced robotic solution designed to receive framed doors from a KVAL system and seamlessly automate the trim application process. Upon receiving the framed door, the system carefully picks and places pre-cut trim pieces along the frame, ensuring accurate alignment to meet strict quality standards.
Using precision sensors, the Door Trim Assembly System performs a fine alignment to guarantee each trim piece is positioned correctly. Once aligned, the system securely nails the trim to the door frame with high accuracy, achieving a consistent, professional finish. By automating the trim installation, this system reduces manual labor, increases throughput, and maintains high levels of consistency across every door produced, making it an essential asset for efficient and quality-focused door manufacturing environments.

Watch as we move a massive 30ft truss with ease using a single pick and single place setup. This video shows the precision, strength, and reliability of our robotic truss handling system—designed to make even the largest trusses manageable. Perfect for showcasing how automation can handle heavy lifting in the component manufacturing industry.

This two-story modular manufacturing facility maximizes vertical space, providing a compact yet highly efficient environment for producing fully automated walls, floors, and ceilings for modular construction projects. With automated systems and robotics strategically arranged across both floors, this facility minimizes its footprint, making it an ideal solution for densely populated urban areas where space is at a premium.

The upper level houses specific assembly stations and storage solutions, while the ground floor focuses on production flow, handling, and staging. Materials and components move seamlessly between floors via automated lifts, ensuring uninterrupted workflow and reducing manual handling. By centralizing operations in a vertical design, the facility allows workers to enjoy a consistent, single location, reducing commute times and boosting job satisfaction. This two-story setup not only enhances inventory and production management but also demonstrates a modern, efficient approach to urban manufacturing, perfectly suited for cities with limited space but high construction demand.

What happens when the truss gets bigger? This video shows our cable robot lifting and placing a larger truss from a single pick point to a single place point. Even with heavier, oversized components, the system delivers smooth, accurate, and reliable motion.

By demonstrating how the robot handles larger trusses, we highlight the scalability of automated truss movement reducing strain on workers while improving efficiency and safety in the plant.

In this video we take things a step further, picking up a large truss from the bottom chord, leaving it hanging upside down. Even with the unusual orientation, the robotic system handles it with stability and precision. This demonstration shows the versatility of automation in truss movement, proving that even non-standard picks are possible without issue.