The Door Frame Assembly Cell is a robotic system designed to streamline and automate the assembly of interior door trim, specifically for mounting the inside trim pieces against which the door closes in the frame. This cell precisely positions and secures the trim components onto the door frame, ensuring accurate alignment and consistency across assemblies. Equipped with a router, the system efficiently cuts and finishes door striker holes to meet specified measurements and alignment, readying the door for secure locking and optimal functionality.

After completing each door frame assembly, the robotic cell automatically transfers the finished product to a dedicated stacking area, where it carefully places each frame on a transport cart. This stacking mechanism is engineered for stability and easy cart removal, minimizing downtime and expediting transportation to the next production stage. The Door Frame Assembly Cell is designed to boost productivity, quality, and safety by eliminating manual handling, reducing potential errors, and ensuring consistent, precise construction in each assembled door frame.

The Avalon Robotics Linear Saw Infeed System is a robust and versatile solution tailored for high-efficiency linear saws such as the Alpine ALS, Mitek Blade, Hundegger, and Vekta. This system uses advanced conveyance technology to move bunks of lumber, varying in size, to designated pick positions. With a single loading position, operators can easily place bunks onto the conveyor, simplifying the loading process.

Once in place, a cable robot quickly and accurately picks multiple pieces of lumber from the pick positions and delivers them directly to the saw infeed. This efficient transfer and handling system minimizes manual intervention, speeds up the loading process, and ensures a continuous and steady supply of materials to the saw. The Linear Saw Infeed System enhances productivity, reduces handling time, and maintains a streamlined flow of lumber, making it an ideal choice for automated and high-output production environments.

In this demonstration video, a real robot is equipped with a specialized rebar tying gun to precisely secure rebar joints, showcasing the feasibility of automating this traditionally manual task. The robot, programmed for accurate, consistent movement, positions the tying gun at each rebar intersection and performs a secure tie with precision, ensuring optimal stability and alignment of the rebar structure. This demonstration highlights the potential for automated rebar tying to improve safety, speed, and consistency on construction sites, proving that robots can reliably handle rebar assembly with minimal human intervention. This prototype setup serves as a foundational step towards integrating robotic solutions for rebar tying, illustrating how automation can streamline labor-intensive processes in construction.

In this advanced setup, the delivery conveyors for preplated roof members are positioned exclusively above the outfeed rollers, creating an efficient, streamlined workflow. This configuration provides a clear, uninterrupted path for completed trusses to be slid onto the outfeed rollers while new, preplated members are delivered directly to the assembly tables. By utilizing only the space above the outfeed rollers, the system maximizes floor space, reducing congestion around the assembly area and freeing up valuable space within the facility.

This overhead delivery solution not only improves workflow efficiency but also enhances safety by maintaining organized pathways around the tables. The clear division of incoming and outgoing material flows allows operators to work faster and more effectively, enabling a continuous and efficient cycle of truss production without compromising workspace.

The roof member preplate system is a highly efficient, containerized solution for precision nail plate placement in truss manufacturing. Housed within a 40-foot container, this automated system is designed for quick setup in a manufacturing facility. Equipped with robotic arms that pick nail plates from organized bins, the system accurately places and attaches each plate on roof members according to exact specifications. This precision in placement allows for smaller, appropriately sized nail plates to be used, reducing overall steel usage and lowering material costs without compromising structural integrity.

Once the members are preplated, they are batched together according to each truss before being delivered to the assembly tables. This ensures that all necessary components for a specific truss arrive together, streamlining the assembly process and reducing handling time for operators. By organizing components in advance, the system enhances production flow and efficiency, setting a new standard in component fabrication for truss manufacturing.

This two-story modular manufacturing facility maximizes vertical space, providing a compact yet highly efficient environment for producing fully automated walls, floors, and ceilings for modular construction projects. With automated systems and robotics strategically arranged across both floors, this facility minimizes its footprint, making it an ideal solution for densely populated urban areas where space is at a premium.

The upper level houses specific assembly stations and storage solutions, while the ground floor focuses on production flow, handling, and staging. Materials and components move seamlessly between floors via automated lifts, ensuring uninterrupted workflow and reducing manual handling. By centralizing operations in a vertical design, the facility allows workers to enjoy a consistent, single location, reducing commute times and boosting job satisfaction. This two-story setup not only enhances inventory and production management but also demonstrates a modern, efficient approach to urban manufacturing, perfectly suited for cities with limited space but high construction demand.