The mobile rebar tying system is a cutting-edge, containerized solution designed to streamline the construction of rebar cages directly on-site. Upon delivery in a standard container, this robust system is delivered onsite for operation, providing a self-contained, automated assembly line for tying rebar members with precision. It utilizes advanced robotic arms and sensors to accurately tie rebar intersections, eliminating manual tying, which significantly reduces worker strain and the risk of injury. With its efficient workflow and high-speed processing, this mobile system enhances construction site safety and productivity, allowing for faster cage assembly and enabling workers to focus on higher-value tasks. The result is a seamlessly integrated, safer, and more efficient process for rebar cage fabrication that reduces downtime and improves overall site safety.

In this demonstration video, a real robot is equipped with a specialized rebar tying gun to precisely secure rebar joints, showcasing the feasibility of automating this traditionally manual task. The robot, programmed for accurate, consistent movement, positions the tying gun at each rebar intersection and performs a secure tie with precision, ensuring optimal stability and alignment of the rebar structure. This demonstration highlights the potential for automated rebar tying to improve safety, speed, and consistency on construction sites, proving that robots can reliably handle rebar assembly with minimal human intervention. This prototype setup serves as a foundational step towards integrating robotic solutions for rebar tying, illustrating how automation can streamline labor-intensive processes in construction.

The single robotic panel system is a fast and versatile solution designed for efficient panel production in either wood or cold-formed steel (CFS) construction. Engineered for speed, it can be set up to handle one material type at a time, allowing it to efficiently complete batches of panels in either wood or CFS. Once a batch of one material is completed, the system can quickly switch over to the other material type, making it ideal for manufacturers who need flexibility in production without sacrificing pace.

This streamlined system assembles panel frameworks with precision, using advanced automation to place studs and fasteners accurately. After each panel is framed, window and door openings are added manually, enabling easy customization as needed. Built to optimize throughput, this system is perfect for high-speed, batch-oriented production while delivering reliable quality across both wood and steel construction projects.

This onsite wall panel system revolutionizes residential framing by using robotics to assemble wall panels directly at the construction site. The system arrives in three 40-foot containers, delivered by semis and set up on the ground, creating a compact, efficient onsite factory. By building panels on location, this system eliminates the high costs and logistical challenges of transporting bulky, pre-fabricated wall panels from an offsite facility.

Once set up, a single operator controls the automated assembly process, guiding the robots as they cut, position, and fasten each panel with precision. This streamlined setup improves the quality and consistency of each wall panel, reducing errors and rework. As panels are completed, they are quickly moved to their installation points using a telehandler, which allows for smooth, efficient delivery within the site. This innovative approach not only accelerates the framing process but also provides significant cost savings and ensures high-quality framing tailored precisely to each build, redefining speed and efficiency in residential construction.

Avalon Robotics’ innovative concept for preplating webs in open web floor trusses. This overview delves into the proven preplating process, offering insights into how it enhances efficiency and streamlines truss manufacturing. Learn about the steps, benefits, and potential applications of this automation concept, designed to optimize workflows and revolutionize the construction industry.

Installed at a large home improvement retailer, this advanced lumber-picking system brings a new level of convenience and safety to the shopping experience. Using a robotic arm on a guided track, the system efficiently manages and picks lumber stored in a multi-layered racking structure. The racks are designed to hold different sizes and types of lumber—like 2x4x10s and 4x4x6s—on two primary picking layers, with a third layer dedicated to additional storage.

A customer simply selects their desired lumber type and quantity through a digital interface, for example, 10 pieces of 2x4x10 and 2 pieces of 2x12x12. Once selected, they can continue shopping while the system automatically calculates the optimal picking order to ensure a safe, balanced stack. The robot retrieves the requested items, organizes them, and sends the assembled stack through an automatic banding machine, securely preparing the order for pickup.

By the time the customer is ready to leave, their lumber is bundled and ready for easy pickup—eliminating the need for heavy lifting and reducing the risk of injury. This innovative installation at a home improvement retailer enhances shopper safety, saves time, and makes the lumber-buying experience smoother and more efficient.