The mobile rebar tying system is a cutting-edge, containerized solution designed to streamline the construction of rebar cages directly on-site. Upon delivery in a standard container, this robust system is delivered onsite for operation, providing a self-contained, automated assembly line for tying rebar members with precision. It utilizes advanced robotic arms and sensors to accurately tie rebar intersections, eliminating manual tying, which significantly reduces worker strain and the risk of injury. With its efficient workflow and high-speed processing, this mobile system enhances construction site safety and productivity, allowing for faster cage assembly and enabling workers to focus on higher-value tasks. The result is a seamlessly integrated, safer, and more efficient process for rebar cage fabrication that reduces downtime and improves overall site safety.

In this demo, we show the cable robot picking stock from different bunk lengths and placing them onto a simulated linear saw infeed. Even without a physical saw in place, the concept demonstrates how automation can streamline the process, reduce manual handling, and keep material flowing efficiently.

Avalon Robotics explores how cable-driven automation can transform truss plant operations, improving safety and productivity.

Watch our cable robot in action as it performs a simple truss move. Picking from a single position and placing in a single destination. This demonstration shows the foundation of automated truss handling: precise, reliable, and efficient. By starting with a single pick and single place, we can build up to more complex stacking and sorting operations that transform how trusses are moved in the plant.

If you’re interested in how automation can reshape truss handling and material flow, this is the perfect starting point. Stay tuned for the next videos in this series, where we explore multi-pick, multi-place, and advanced stacking strategies.

The single robotic panel system is a fast and versatile solution designed for efficient panel production in either wood or cold-formed steel (CFS) construction. Engineered for speed, it can be set up to handle one material type at a time, allowing it to efficiently complete batches of panels in either wood or CFS. Once a batch of one material is completed, the system can quickly switch over to the other material type, making it ideal for manufacturers who need flexibility in production without sacrificing pace.

This streamlined system assembles panel frameworks with precision, using advanced automation to place studs and fasteners accurately. After each panel is framed, window and door openings are added manually, enabling easy customization as needed. Built to optimize throughput, this system is perfect for high-speed, batch-oriented production while delivering reliable quality across both wood and steel construction projects.

This video takes the cable robot concept further, adding a full simulation to show the complete proposed application. From picking stock out of mixed bunk lengths to placing it on a simulated linear saw infeed, this demo highlights how the system can remove manual handling and improve efficiency in real-world truss plants.

Concept simulations like this help visualize the future of automation in component manufacturing.

In this demo, our cable robot takes truss handling a step further. Picking from one position and placing in two different destinations. This flexibility shows how automation can adapt to production needs, streamline workflow, and reduce manual handling risks.

By expanding from a single place to multiple places, we unlock new ways to optimize stacking, staging, and plant layout. Watch as the system demonstrates both precision and adaptability in real-time truss movement.